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solid CBN insert
thoroughly brazed
PCBN tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
S (90° square)
W (80° hexagon)
Full face PCD insert
PCD tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
W (80° hexagon)
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ISO Numerical Code

PCD insert

Full face pcd insert
Tipped pcd insert

Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGT/CCMT0602
CCGW/CCMW09T3
CCGT/CCMT09T3
CCGW/CCMW1204
CCGT/CCMT1204
CPGW/CPMW0602
CPGT/CPMT0602
CPGW/CPMW09T3
CPGT/CPMT09T3

Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGT/DCMT0702
DCGW/DCMW11T3
DCGT/DCMT11T3
DPGW/DPMW0702
DPGT/DPMT0702
DPGW/DPMW11T3
DPGT/DPMT11T3

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGT/TCMT0902
TCGW/TCMW1102
TCGT/TCMT1102
TCGW/TCMW16T3
TCGT/TCMT16T3
TPGW/TPMW0902
TPGT/TPMT0902
TPGX/TPMX1103

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VBGT/VBMT1604
VCGW/VCMW1103
VCGT/VCMT1103
VCGW/VCMW1604
VCGT/VCMT1604

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT0402
WCGW/WCMW06T3
WCGT/WCMT06T3
Home >> Tipped PCD insert >> PCD insert shape W >> WCGT0402,WCMT0402

WCGT0402 WCMT0402 PCD turning and milling insert

WC 80°hexagon

tipped pcd inserts in 80 degree hexagon shape W for hard turning non-ferrous metals of aluminum, the pcd insert cutting edges are made with polycrystalline diamond, indexable inserts with pcd working tips are precision cutting tools, which are used in cnc super fine finish machining, turning and milling automobile engine block, cylinder head, gearbox, cast aluminum alloy with silicon content (Si<12% or Si>12%), tungsten carbide, copper etc.

WCGT0402 WCMT0402 WCGT0402 WCMT0402 WCGT0402 WCMT0402
WCGT/WCMT0402-1 tip WCGT/WCMT0402-1 tip WCGT/WCMT0402 profile

Pcd inserts are found at the tips of the tools used for machining non-ferrous metals like aluminum alloy due to their uniform hardness and abrasive resistance. Polycrystalline Diamond (PCD) is a synthetic diamond product that is sintered together in high pressure and temperature conditions in order for it to achieve the uniformly distributed hardness and abrasive resistance. Tipped tools made from this product tend to be strong and resist wear in an exceptional way.


Continuous cut
Medium cut
Interrupted cut

WCGT0402
I.C.
6.35
Thickness
2.38
Hole
2.8
With hole
Positive type
Recommend
usage
N Aluminum alloy
N Die casting Aluminum alloy
N Copper
Non metals material  
  SWIFT PCD GRADE
ISO Numerical code No.of cutting edge Nose radius Cutting edge length Cutting edge preparation Cutting edge rake angle Cutting edge clearance angle PCD
21
PCD
23
PCD
24
PCD
25
PCD
33
PCD
35
PCD
41
PCD
42
PCD
43
PCD
44
WCGT/WCMT040202
WCGT/WCMT040204
WCGT/WCMT040208
1 0.2
0.4
0.8
3.0 S
T
E
F
10°            
WCGT/WCMT040202
WCGT/WCMT040204
WCGT/WCMT040208
1 0.2
0.4
0.8
3.0
Wiper


10°            
WCGT/WCMT040202
WCGT/WCMT040204
WCGT/WCMT040208
1 0.2
0.4
0.8
3.0 S
T
E
F
         
WCGT/WCMT040202
WCGT/WCMT040204
WCGT/WCMT040208
1 0.2
0.4
0.8
3.0 S
T
E
F
         
 

The major benefit of using tipped pcd inserts are that they come at a cheaper price and are economical for one use only. The manufacturing is simpler compared to full faced inserts and it only requires a tungsten carbide base carrier as insert substrate. The substrate has a pocket that accommodates as well as supports the tip. The size and structure of the tips vary with insert shapes. Tipped pcd inserts are most useful for super-fine precision machining for getting a good as well as smooth surface finish. Some of the characteristics of tipped inserts are limited cutting temperature (not more than 700 degrees) and no affinity of the work material with carbon.

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PCBN insert

CCGW/CCMW0602 CCGW/CCMW09T3 CCGW/CCMW1204 CPGW/CPMW0602 CPGW/CPMW09T3 CNGA/CNMA1204
CNGN/CNMN1204          
DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGW/DPMW11T3 DNGA/DNMA1104 DNGA/DNMA1506
DNGA/DNMA1504          
TCGW/TCMW0902 TCGW/TCMW1102 TCGW/TCMW1103 TCGW/TCMW16T3 TPGW/TPMW0902 TPGW/TPMW1103
TPGW/TPMW16T3 TPGN/TPMN1103 TPGN/TPMN1603 TNGA/TNMA1103 TNGA/TNMA1604  
VBGW/VBMW1604 VCGW/VCMW1103 VNGA/VNMA1604      
SCGW/SCMW09T3 SCGW/SCMW1204 SPGN/SPMN1204 SNGA/SNMA0903 SNGA/SNMA1204 SNGN/SNMN0903
SNGN/SNMN1204          
WCGW/WCMW0402 WCGT/WCMT06T3 WNGA/WNMA0604 WNGA/WNMA0804    

PCBN insert

We export PCD inserts to world wide countries, such as USA united states, Germany, UK united kingdom, Italy, France, Turkey, Russia, Saudi Arabia, United Arab Emirates, Ukraine, Israel, Canada, South Africa, South Korea, Japan, Australia, New Zealand, Finland, Sweden, Norway, Danmark, Switzerland, Poland, Czech,Ireland, Holand, Belgium, Greece, Croatia, Spain, Portugal, Egypt, India, Philippines, Cambodia, Thailand, Malaysia, Singapore, Indonesia, Mexico, Brazil, Colombia, Chile, Argentina etc.

  Contact: Richard Tel: +0086-13929967797 E-mail: sales@pcd-insert.com