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solid CBN insert
thoroughly brazed
PCBN tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
S (90° square)
W (80° hexagon)
Full face PCD insert
PCD tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
W (80° hexagon)
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pcd inserts
tipped pcd inserts

Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGT/CCMT0602
CCGW/CCMW09T3
CCGT/CCMT09T3
CCGW/CCMW1204
CCGT/CCMT1204
CPGW/CPMW0602
CPGT/CPMT0602
CPGW/CPMW09T3
CPGT/CPMT09T3

Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGT/DCMT0702
DCGW/DCMW11T3
DCGT/DCMT11T3
DPGW/DPMW0702
DPGT/DPMT0702
DPGW/DPMW11T3
DPGT/DPMT11T3

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGT/TCMT0902
TCGW/TCMW1102
TCGT/TCMT1102
TCGW/TCMW16T3
TCGT/TCMT16T3
TPGW/TPMW0902
TPGT/TPMT0902
TPGX/TPMX1103

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VBGT/VBMT1604
VCGW/VCMW1103
VCGT/VCMT1103
VCGW/VCMW1604
VCGT/VCMT1604

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT0402
WCGW/WCMW06T3
WCGT/WCMT06T3

Home >> Tipped PCD insert >> PCD insert shape D

tipped pcd turning and milling insert

shape D diamond shape (55 degree)

tipped pcd inserts could be used for fine to super fine precision machining, continous to interrupted machining, to obtain a good surface finish. Compared with grinding, both technical and economic benefits can be achieved by pcd inserts turning and milling, performance of tipped pcd inserts are significantly better than that attainable with conventional tool materials. As pcd is a polycrystalline form of diamond, so the cutting temperature is limited and could not exceed 700℃, also the work material has no affinity with carbon, advantages of lower cost and higher productivity make pcd inserts with tipped pcd cutting edges are widely used for machining non ferrous metals of tungsten carbide, aluminum, copper, zinc; and non metals material of plastic, rubber, wood, ceramics.

PCD insert shape D (55° diamond)

DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGW/DPMW11T3
DCGT/DCMT0702 DCGT/DCMT11T3 DPGT/DPMT0702 DPGT/DPMT11T3

The tipped inserts are mainly used for the turning and milling non-ferrous hard metals and also the most conventional option for machining. These inserts are manufactured especially for different types of technologies and other advanced material processes. These are highly beneficial and have different characteristics and advantages. These are better and cheaper than that of the full top surface pcd inserts and also offer a better surface finishing. Advantage of tipped pcd inserts over full faced pcd inserts is the lower cost, tipped insert is one use only economical type, it requires a carrier like tungsten carbide base as substrate for the insert, and substrate have a pocket that will accommodate and support the tip, the working tips are brazed to tungsten carbide base, 1~4 tips depends on different insert shapes, this braze joint of tipped pcd inserts represents the weak link not so good as full face pcd inserts, the maximum cutting depth is not more than 80% of the tip length.

DCGW/DCMW DCGT/DCMT DCGT/DCMT tipped pcd inserts
DCGW/DCMW DCGT/DCMT DCGW/DCMW
DCGW/DCMW0702
DCGW/DCMW11T3
DCGT/DCMT0702
DCGT/DCMT11T3
DCGW/DCMW profile
 
DPGW/DPMW DPGT/DPMT DPGT/DPMT tipped pcd inserts
DPGW/DPMW DPGT/DPMT DPGW/DPMW
DPGW/DPMW0702
DPGW/DPMW11T3
DPGT/DPMT0702
DPGT/DPMT11T3
DPGW/DPMW profile

There are a lot of benefits of these inserts. It can easily cut the hard metals quite easily. They are also highly resistant to any chemical attacks. So, they are pretty much durable and can last for a long time. When these inserts cut the hard metal for machining it produce an extreme temperature. In this situation it can perform superbly and it can also be used to increase self-done hot cuttings. These are thus widely used all over for machining hard metals like aluminum alloy, copper, zinc and tungsten carbide.

These tipped inserts are made of pure polycrystalline diamond and cannot be destroyed. It provides the best performance and offer hardness too. It also has a high wear resistant power with a long service life. They are also available in affordable prices and thus industries do not have to spend a lot over these inserts. It has a superior processing precision and with all these qualities and benefits, these inserts are grabbing a great position in market place worldwide.

pcd adds to the toughness of the tool and makes it more durable and sturdy, and helps to improve the surface quality and reduce the scrap rates. It also ensures a tight clamping which is ideal for the high precision machining applications.

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PCBN insert

CCGW/CCMW0602 CCGW/CCMW09T3 CCGW/CCMW1204 CPGW/CPMW0602 CPGW/CPMW09T3 CNGA/CNMA1204
CNGN/CNMN1204          
DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGW/DPMW11T3 DNGA/DNMA1104 DNGA/DNMA1506
DNGA/DNMA1504          
TCGW/TCMW0902 TCGW/TCMW1102 TCGW/TCMW1103 TCGW/TCMW16T3 TPGW/TPMW0902 TPGW/TPMW1103
TPGW/TPMW16T3 TPGN/TPMN1103 TPGN/TPMN1603 TNGA/TNMA1103 TNGA/TNMA1604  
VBGW/VBMW1604 VCGW/VCMW1103 VNGA/VNMA1604      
SCGW/SCMW09T3 SCGW/SCMW1204 SPGN/SPMN1204 SNGA/SNMA0903 SNGA/SNMA1204 SNGN/SNMN0903
SNGN/SNMN1204          
WCGW/WCMW0402 WCGT/WCMT06T3 WNGA/WNMA0604 WNGA/WNMA0804    

PCBN insert

We export PCD inserts to world wide countries, such as USA united states, Germany, UK united kingdom, Italy, France, Turkey, Russia, Saudi Arabia, United Arab Emirates, Ukraine, Israel, Canada, South Africa, South Korea, Japan, Australia, New Zealand, Finland, Sweden, Norway, Danmark, Switzerland, Poland, Czech,Ireland, Holand, Belgium, Greece, Croatia, Spain, Portugal, Egypt, India, Philippines, Cambodia, Thailand, Malaysia, Singapore, Indonesia, Mexico, Brazil, Colombia, Chile, Argentina etc.

  Tel: +0086-757-86705305 Mobile: +0086-18942448041 E-mail: sales@pcd-insert.com