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Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGT/CCMT0602
CCGW/CCMW09T3
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CCGW/CCMW1204
CCGT/CCMT1204
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CPGW/CPMW09T3
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Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGT/DCMT0702
DCGW/DCMW11T3
DCGT/DCMT11T3
DPGW/DPMW0702
DPGT/DPMT0702
DPGW/DPMW11T3
DPGT/DPMT11T3

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGT/TCMT0902
TCGW/TCMW1102
TCGT/TCMT1102
TCGW/TCMW16T3
TCGT/TCMT16T3
TPGW/TPMW0902
TPGT/TPMT0902
TPGX/TPMX1103

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VBGT/VBMT1604
VCGW/VCMW1103
VCGT/VCMT1103
VCGW/VCMW1604
VCGT/VCMT1604

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT0402
WCGW/WCMW06T3
WCGT/WCMT06T3

Home >> new arrivals >> sandvik coromant R/L590-1105H-PS2-NL-CD10

pcd milling inserts R/L590-1105H-PS2-NL-CD10

R/L590 pcd milling inserts are specially designed to fit into light weight milling cutters for high speed machining of aluminum and other non-ferrous metals. Basically, these inserts are meant to provide accurate surface finish and close tolerances. A wiper feature is also included to ensure a superior surface finish even while milling at a relatively high feed rate without any burr formation. Thus, production time is reduced and costly delays are eliminated.

R/L590-1105H-PS2-NL-CD10 pcd milling inserts R/L590-1105H-PS2-NL-CD10 pcd milling inserts R/L590-1105H-PS2-NL-CD10 pcd milling inserts R/L590-1105H-PS2-NL-CD10 pcd milling inserts

R/L590 pcd milling insert may be used for general face milling, face milling to mirror finish, and demanding intermittent machining in the automotive, aerospace, power generation, ship building and die and mold casting industries. Here is a brief outline of the features and benefits of this outstanding polycrystalline diamond pcd milling inserts.

R/L590-1105H-PS2-NL-CD10 pcd milling inserts R/L590-1105H-PS2-NL-CD10 pcd milling inserts R/L590-1105H-PS2-NL-CD10 pcd milling inserts R/L590-1105H-PS2-NL-CD10 pcd milling inserts

Specifications and Features
Sandvik R/L590-1105H-PS2-NL pcd milling insert is designed to be used for light high speed machining, so it has the following dimensions and specifications. The cutting edge T-land length is about 2.44 mm, thickness is 5 mm, while the width are 13.13mm and 11.5 mm respectively. For this R/L590 insert, both right hand and left hand cutting directions are available for the CD10 grade. With a single cutting edge that has an effective length of 3 mm, this insert may be used to achieve a maximum cutting depth of 2 mm.

Although it is a diamond-shaped pcd insert, the angle at the cutting edge is 90 degrees, but the chamfer angle at the nose radius and radius length are 45 degrees and 0.25 mm respectively. The PS corner geometry is a unique shape that has been created to prevent the formation of burrs on the workpiece. The positive rake angle of 20 degrees is ideal for light finishing operations. This insert has a 200 mm wiper radius and wiper edge length of 2.2 mm which permits higher cutting speeds and better surface finish than most carbide cutting inserts. That is why it may be used in milling cutters that run at a high speed of 20800 rpm.

Recommended cutting data for each milling operation with this insert varies depending on the type of workpiece material being cut. For instance, for non-cast aluminum alloy, the cutting speed should be between 1000 and 8000 m/min but the insert manufacturer's recommended speed is 4000 m/min. Feed rate should also be between 0.15 and 0.3 mm/tooth (0.15 mm/tooth is recommended). The same cutting data is recommended for machining aluminum castings, for components that have silicon content of 13 to 22 percent, and those that have up to 99 percent aluminum.

Compatible Milling Devices
Some of the compatible milling cutters that the Sandvik R/L590 pcd milling inserts can fit into include RA590 – 203R6 - 11M, RA590 – 152R38S - 11M, RA590 – 152R38A - 11M, RA590 – 127R38S - 11M, RA590 – 127R38A - 11M, RA590 – 102R38S - 11M, RA590 – 102R38A – 11M, RA590 – 076R25S – 11M, RA590 – 076R25A – 11M, RA590 – 063R19S – 11M, RA590 – 051R19S – 11M, R590 – 080Q27A – 11M, R590 – 063Q22S – 11M, R590 - 063C5 – 11M, R590 – 040C4 – 11M.

It is important to note that these are milling cutters designed by Sandvik Coromant. But this pcd milling cutter may also be used along with other compatible milling cutters designed by other reputable milling cutter manufacturers. Such compatible milling tools should be made of either aluminum or steel and they should have insert seats that can accomodate positive diamond shaped inserts that have the same specifications as this insert.

Application Areas
Sandvik R/L590 pcd milling insert is an excellent choice for the top face milling of aluminum cylinder heads in the automobile industry. With a compatible finish milling cutter, this pcd insert will permit high speed milling and provide a high quality surface finish of 2 nanometers, with a cutting speed of between 1,000 to 4,500 m/min, a feed rate of between 0.05 and 0.20 mm/tooth, and a cutting depth of 0.3 to 2.0 mm.

Other automotive component parts that can be machined with this insert include: the valve stem guide holes and seat surfaces, seat holes, cam bearing housing, valve spring seats, valve bucket holes, gasket and boss faces, datum faces, cylinder block top and bottom faces, crank case bearing journal bottom face, crank case bearing cap face, center journal thrust face, starter motor mounting hole, and transmission support face. Machining firms may use this milling insert in both aluminum and light steel milling cutters on CNC machines.

Conclusion
R/L590 pcd milling insert provides great value for its price because it allows for high speed machining of virtually all aluminum based components. Hence, machining firms can use it to increase productivity and maximize the use of their machines thereby achieving more economical and profitable production processes.

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PCBN insert

CCGW/CCMW0602 CCGW/CCMW09T3 CCGW/CCMW1204 CPGW/CPMW0602 CPGW/CPMW09T3 CNGA/CNMA1204
CNGN/CNMN1204          
DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGW/DPMW11T3 DNGA/DNMA1104 DNGA/DNMA1506
DNGA/DNMA1504          
TCGW/TCMW0902 TCGW/TCMW1102 TCGW/TCMW1103 TCGW/TCMW16T3 TPGW/TPMW0902 TPGW/TPMW1103
TPGW/TPMW16T3 TPGN/TPMN1103 TPGN/TPMN1603 TNGA/TNMA1103 TNGA/TNMA1604  
VBGW/VBMW1604 VCGW/VCMW1103 VNGA/VNMA1604      
SCGW/SCMW09T3 SCGW/SCMW1204 SPGN/SPMN1204 SNGA/SNMA0903 SNGA/SNMA1204 SNGN/SNMN0903
SNGN/SNMN1204          
WCGW/WCMW0402 WCGT/WCMT06T3 WNGA/WNMA0604 WNGA/WNMA0804    

PCBN insert

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