PCD Turning and Milling Inserts

A Doorway To Numerous Possibilities!

Our experience in cutting tool and machining tools is age-old and we have the reputation of supplying the best cutting and machining tools. We are professional manufacturer from China, focus on polycrystalline diamond precision tooling insert for machining non ferrous metals and non metal materials. Not only have those, our highly educated and experienced designers gained expertise in custom designing tools for fitting exact customer expectations. Some of our major selling products include full top surfaced pcd inserts, pcd turning inserts, pcd milling inserts, aluminium pcd cutting tools, tipped and full-face inserts, hard turning inserts.

Full face milling PCD inserts

full top surface polycrystalline diamond milling inserts

Apart from having a layer of polycrystalline diamond on its insert surface, full faced insert is also compounded with tungsten based carbide substrate base. These pcd inserts helps in eliminating mistakes and increase the efficiency of cutting tools. The compound of this cutters are round in shape for maximizing the cutting edges and are applicable to specialized products. The wear and tear resistance of these inserts is effective and impact the overall strength.

These are widely used milling and turning CNC. The heating capacity of full face inserts is higher compared to the other inserts and they can work better even at harsher temperature. Full top face milling pcd inserts have various applications such as for surface milling of automobile engine blocks, fine machining of aluminium alloys, cylinder head, and tungsten carbide, turning of cast aluminium, non-metals and copper materials. Some of the advantages of having pcd inserts are longer life of cutting tools, uniform and smooth surface finish, increased productivity, higher rate of removal, reduced downtime of the machine and the affordability.

Tipped pcd turning insert, brazed cutting edge pcd inserts

The major benefit of using tipped pcd inserts are that they come at a cheaper price and are economical for one use only. The manufacturing is simpler compared to full faced inserts and it only requires a tungsten carbide base carrier as insert substrate. The substrate has a pocket that accommodates as well as supports the tip. The size and structure of the tips vary with insert shapes. Tipped pcd inserts are most useful for super-fine precision machining for getting a good as well as smooth surface finish. Some of the characteristics of tipped inserts are limited cutting temperature (not more than 700 degrees) and no affinity of the work material with carbon. As such, the major usage of pcd inserts includes machining of non-ferrous tungsten carbide metals, zinc, copper, aluminium as well as non-metal materials such as rubber, wood, plastic and ceramics. mainly for turning pressure tanks, valves, automotive wheels and composite bearing material.

We provide a complete list of tipped inserts to our customers. We supply pcd inserts in various grades such as for fine finishing, medium finishing (or standard finishing) as well as coarse finishing (for abrasive materials). We also recommend using these tools with non-metallic as well as metallic materials.

PCD inserts for turning

pcd inserts are being aggressively used for turning rather than using CBN which is mainly for ferrous metals like cast iron, hardened steel. As pcd can be applied for both roughing as well as finishing work, the most beneficial application is during high surface or tight tolerance finishes. We not only offer the finest quality pcd inserts for turning, but also help our customers choose the right products matching their requirements.

Integration of pcd inserts as well as precision cutting tools for non-ferrous turning not only helps in holding close tolerance, but also works as an exceptional surface finish as well as increases the overall productivity of the program.

pcd inserts provide faster and smoother cutting speeds, their feed rates are higher and the lifetime of these tools is also greater, when compared with traditional ceramic cutting or carbide materials. Our tools have an impressive track record of providing better cycle times as well as higher volume of parts in every shift by enhancing the removal rates of materials.

Our products are known to improve the workplace quality with better dimensional control as well as higher surface finishes. Our services help you in optimizing the tool efficiency of your machineries by enhancing the production capacities and minimizing the need for fresh equipment. Our products also offer multiple machining services that save us from using several grinding set-ups. Our products and services are also environmentally beneficial since they result in less scrap, thus less wastage. Also, most of the scraps can be recycled.