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solid CBN insert
thoroughly brazed
PCBN tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
S (90° square)
W (80° hexagon)
Full face PCD insert
PCD tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
W (80° hexagon)
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ISO Numerical Code

PCD insert

Full face milling
pcd inserts
Tipped pcd inserts

Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGT/CCMT0602
CCGW/CCMW09T3
CCGT/CCMT09T3
CCGW/CCMW1204
CCGT/CCMT1204
CPGW/CPMW0602
CPGT/CPMT0602
CPGW/CPMW09T3
CPGT/CPMT09T3

Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGT/DCMT0702
DCGW/DCMW11T3
DCGT/DCMT11T3
DPGW/DPMW0702
DPGT/DPMT0702
DPGW/DPMW11T3
DPGT/DPMT11T3

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGT/TCMT0902
TCGW/TCMW1102
TCGT/TCMT1102
TCGW/TCMW16T3
TCGT/TCMT16T3
TPGW/TPMW0902
TPGT/TPMT0902
TPGX/TPMX1103

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VBGT/VBMT1604
VCGW/VCMW1103
VCGT/VCMT1103
VCGW/VCMW1604
VCGT/VCMT1604

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT0402
WCGW/WCMW06T3
WCGT/WCMT06T3

PCD Turning and Milling Inserts

A Doorway To Numerous Possibilities!

Our experience in cutting tool and machining tools is age-old and we have the reputation of supplying the best cutting and machining tools. We are professional manufacturer from China, focus on polycrystalline diamond precision tooling insert for machining non ferrous metals and non metal materials. Not only have those, our highly educated and experienced designers gained expertise in custom designing tools for fitting exact customer expectations. Some of our major selling products include full top surfaced pcd inserts, pcd turning inserts, pcd milling inserts, aluminium pcd cutting tools, tipped and full-face inserts, hard turning inserts.

diamond shape (80 degree) diamond shape (55 degree) Parallelogram shape (55 degree) round shape square shape triangle shape diamond shape (35 degree) hexagon shape (80 degree)
80°
Diamond
55°
Diamond
55°
Parallelogram
Round Square Triangle 35°
Diamond
80°
Hexagon
 

Full face milling PCD inserts

full top surface polycrystalline diamond milling inserts

Apart from having a layer of polycrystalline diamond on its insert surface, full faced insert is also compounded with tungsten based carbide substrate base. These pcd inserts helps in eliminating mistakes and increase the efficiency of cutting tools. The compound of this cutters are round in shape for maximizing the cutting edges and are applicable to specialized products. The wear and tear resistance of these inserts is effective and impact the overall strength.

These are widely used milling and turning CNC. The heating capacity of full face inserts is higher compared to the other inserts and they can work better even at harsher temperature. Full top face milling pcd inserts have various applications such as for surface milling of automobile engine blocks, fine machining of aluminium alloys, cylinder head, and tungsten carbide, turning of cast aluminium, non-metals and copper materials. Some of the advantages of having pcd inserts are longer life of cutting tools, uniform and smooth surface finish, increased productivity, higher rate of removal, reduced downtime of the machine and the affordability.

RCGW/RCMW full faced pcd insert for cnc milling SCGW/SCMW full top pcd insert for turning and milling TCGN/TCMN full top surface pcd insert for machining aluminum WNGA/WNMA full face pcd insert tool for precision cutting
RCGW/RCMW full faced pcd insert for cnc milling SCGW/SCMW full top pcd insert for turning and milling TCGN/TCMN full top surface pcd insert for machining aluminum WNGA/WNMA full face pcd insert tool for precision cutting
 

Tipped pcd turning insert, brazed cutting edge pcd inserts

The major benefit of using tipped pcd inserts are that they come at a cheaper price and are economical for one use only. The manufacturing is simpler compared to full faced inserts and it only requires a tungsten carbide base carrier as insert substrate. The substrate has a pocket that accommodates as well as supports the tip. The size and structure of the tips vary with insert shapes. Tipped pcd inserts are most useful for super-fine precision machining for getting a good as well as smooth surface finish. Some of the characteristics of tipped inserts are limited cutting temperature (not more than 700 degrees) and no affinity of the work material with carbon. As such, the major usage of pcd inserts includes machining of non-ferrous tungsten carbide metals, zinc, copper, aluminium as well as non-metal materials such as rubber, wood, plastic and ceramics. mainly for turning pressure tanks, valves, automotive wheels and composite bearing material.

We provide a complete list of tipped inserts to our customers. We supply pcd inserts in various grades such as for fine finishing, medium finishing (or standard finishing) as well as coarse finishing (for abrasive materials). We also recommend using these tools with non-metallic as well as metallic materials.

CCGW/CCMW CCGT/CCMT CPGW/CPMW CPGT/CPMT
CCGW/CCMW0602
CCGW/CCMW09T3
CCGW/CCMW1204
CCGT/CCMT0602
CCGT/CCMT09T3
CCGT/CCMT1204
CPGW/CPMW0602
CPGW/CPMW09T3
CPGT/CPMT0602
CPGT/CPMT09T3
DCGW/DCMW DCGT/DCMT DPGW/DPMW DPGT/DPMT
DCGW/DCMW0702
DCGW/DCMW11T3
DCGT/DCMT0702
DCGT/DCMT11T3
DPGW/DPMW0702
DPGW/DPMW11T3
DPGT/DPMT0702
DPGT/DPMT11T3
TCGW/TCMW TCGT/TCMT TPGW/TPMW0902 TPGT/TPMT0902
TCGW/TCMW0902
TCGW/TCMW1102
TCGW/TCMW16T3
TCGT/TCMT0902
TCGT/TCMT1102
TCGT/TCMT16T3
TPGW/TPMW0902 TPGT/TPMT0902
VBGW/VBMW1604 VBGT/VBMT1604 VCGW/VCMW VCGT/VCMT
VBGW/VBMW1604 VBGT/VBMT1604 VCGW/VCMW1103
VCGW/VCMW1604
VCGT/VCMT1103
VCGT/VCMT1604
WCGW/WCMW WCGT/WCMT    
WCGW/WCMW0402
WCGW/WCMW06T3
WCGT/WCMT0402
WCGT/WCMT06T3
   

PCD inserts for turning

pcd inserts are being aggressively used for turning rather than using CBN which is mainly for ferrous metals like cast iron, hardened steel. As pcd can be applied for both roughing as well as finishing work, the most beneficial application is during high surface or tight tolerance finishes. We not only offer the finest quality pcd inserts for turning, but also help our customers choose the right products matching their requirements.

Integration of pcd inserts as well as precision cutting tools for non-ferrous turning not only helps in holding close tolerance, but also works as an exceptional surface finish as well as increases the overall productivity of the program.

pcd inserts provide faster and smoother cutting speeds, their feed rates are higher and the lifetime of these tools is also greater, when compared with traditional ceramic cutting or carbide materials. Our tools have an impressive track record of providing better cycle times as well as higher volume of parts in every shift by enhancing the removal rates of materials.

Our products are known to improve the workplace quality with better dimensional control as well as higher surface finishes. Our services help you in optimizing the tool efficiency of your machineries by enhancing the production capacities and minimizing the need for fresh equipment. Our products also offer multiple machining services that save us from using several grinding set-ups. Our products and services are also environmentally beneficial since they result in less scrap, thus less wastage. Also, most of the scraps can be recycled.

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PCBN insert

CCGW/CCMW0602 CCGW/CCMW09T3 CCGW/CCMW1204 CPGW/CPMW0602 CPGW/CPMW09T3 CNGA/CNMA1204
CNGN/CNMN1204          
DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGW/DPMW11T3 DNGA/DNMA1104 DNGA/DNMA1506
DNGA/DNMA1504          
TCGW/TCMW0902 TCGW/TCMW1102 TCGW/TCMW1103 TCGW/TCMW16T3 TPGW/TPMW0902 TPGW/TPMW1103
TPGW/TPMW16T3 TPGN/TPMN1103 TPGN/TPMN1603 TNGA/TNMA1103 TNGA/TNMA1604  
VBGW/VBMW1604 VCGW/VCMW1103 VNGA/VNMA1604      
SCGW/SCMW09T3 SCGW/SCMW1204 SPGN/SPMN1204 SNGA/SNMA0903 SNGA/SNMA1204 SNGN/SNMN0903
SNGN/SNMN1204          
WCGW/WCMW0402 WCGT/WCMT06T3 WNGA/WNMA0604 WNGA/WNMA0804    

PCBN insert

We export PCD inserts to world wide countries, such as USA united states, Germany, UK united kingdom, Italy, France, Turkey, Russia, Saudi Arabia, United Arab Emirates, Ukraine, Israel, Canada, South Africa, South Korea, Japan, Australia, New Zealand, Finland, Sweden, Norway, Danmark, Switzerland, Poland, Czech,Ireland, Holand, Belgium, Greece, Croatia, Spain, Portugal, Egypt, India, Philippines, Cambodia, Thailand, Malaysia, Singapore, Indonesia, Mexico, Brazil, Colombia, Chile, Argentina etc.

  Tel: +0086-731-85683570 Mobile: +0086-18573107300 E-mail: sales@pcd-insert.com